Objectives of FLAMINGo Project

The objectives of the project are presented below:

To produce Al-MMnC materials (utilizing primary and secondary Al sources) via solid-state mechanical alloying, capable to assure a complete dispersion of the nanoparticles
To re-design automotive components and parts by applying topology optimisation methods for reduction of their weight, maintaining, their structural integrity and properties.
To optimise Green Sand Casting and Low Pressure Die casting methods for the production of Al-MMnC components based automotive parts with enhanced nanoparticles distribution in the matrix, utilising also simulation and modeling tools.
To optimise the extrusion process of Al-MMnC components, achieving replacement of steel systems utilizing alloys formulated from recycled and end-of-life scrap.
To optimise welding techniques and join Al-MMnC automotive parts avoiding segregation of reinforcement particles in the bonding region.
To prove the recyclability of the Al-MMnC component by safe removal of the reinforcing nanoparticles during the re-melting process.

To manufacture BIW, automotive components, using the Al-MMnCs in casting and extrusion pilot lines.
To integrate the produced parts and components in real scale electric vehicle and proceed with quality control tests.